From
frozen lasagna to chocolates. From human tissue to prescription drugs -
more
and more goods are shipped refrigerated or frozen.
First
and most important a good insulated container is needed. An inexpensive
styrofoam cooler from the grocery store will rarely work. It breaks easily
and usually is not the right shape for shipping. A thick poly styrene box
like Omaha Steaks uses, a high quality urethane box or the newest box from
Control Temp Packaging will reduce the amount of dry ice needed and allow
extended shipping times.
Next
is the shipping temperature. Use Dry Ice for shipping FROZEN goods
as Dry Ice will freeze everything in the shipping box. Use "gel packs"
or "blue ice" for goods to be REFRIGERATED. A combination of dry
ice and gel packs will extend the shipping time by several days if the
shipped items can be frozen for a short time or thawed for a short time.
For
Dry Ice plan on using 5 to 10 pounds for each 24-hour period depending
upon the quality of the insulated shipping container. This will keep everything
frozen in a container up to 15 quarts. For larger containers and greater
shipping times multiply dry ice quantities by this rate. The best shipping
container is a two-inch thick urethane insulated box tested to lose only
5 pounds for a 10-quart storage volume every 24-hours. Newer materials
developed for Control Temp Packaging in Norcross, GA have tested nearly
the same as urethane. Less thick or efficient insulation will need more
Dry Ice because it will sublime faster.
For
gel packs, as a generality use one pound per cubic foot per day. (Most
gel packs come in 1/2 pound size but newer ones are up to 2 pounds.) This
will be last for up to three days. For a longer time Dry Ice has to be
combined to extend the gel packs with the possibility of freezing the goods
briefly in the beginning.
When
packing items in the container fill the empty space with wadded newspaper
or Styrofoam peanuts as any "dead-air-space" will cause the Dry Ice to
sublimate faster.
Dry
Ice sublimation (changing from a solid to a gas) will vary depending
on the outside temperature, air pressure (on an airplane with lower air
pressure it will sublimate faster) and efficiency of the insulation. The
more Dry Ice you have stored in the container, the longer it will last.
Dry Ice, at -109.3°F or -78.5°C, will freeze and keep frozen everything
in the container until it is completely sublimated. These frozen items
will still take some extra time to thaw because they will have been so
cold.
The
table below adds extra Dry Ice for heavier items because some of the
Dry Ice will be used up lowering the temperature of the product to be shipped
to the temperature of Dry Ice: -109.3°F.
TABLE OF AVERAGE AMOUNTS
OF DRY ICE FOR PACKING
FROZEN GOODS IN A SINGLE
CONTAINER
Weight
of
Frozen Food |
Time
In Transit |
| 4
Hours |
12
Hours |
24
Hours |
2
Days |
| 2
LB |
2
LB
Dry Ice |
4
LB
Dry Ice |
8
LB
Dry Ice |
16
LB
Dry Ice |
| 5
LB |
3
LB
Dry Ice |
6
LB
Dry Ice |
10
LB
Dry Ice |
18
LB
Dry Ice |
| 10
LB |
4
LB
Dry Ice |
8
LB
Dry Ice |
14
LB
Dry Ice |
24
LB
Dry Ice |
| 20
LB |
5
LB
Dry Ice |
10
LB
Dry Ice |
20
LB
Dry Ice |
30
LB
Dry Ice |
| 50
LB |
10
LB
Dry Ice |
20
LB
Dry Ice |
35
LB
Dry Ice |
50
LB
Dry Ice |
| For
Each Additional Day, Add 8 to 15 pounds |
|